Fluffy’s handler Paula Wiebelhaus navigates the dog-like robot through tough-to-reach areas within the plant. Picture: Ford.
Fluffy’s handler Paula Wiebelhaus navigates the dog-like robot through tough-to-reach areas within the plant. Picture: Ford.

How a dog-like robot is helping Ford to retool its plants

By Reuters Time of article published Jul 28, 2020

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Dearborn, Michigan - It runs, walks, and prances, rhythmically tapping its four feet before it sinks down on its haunches and crouches.

Despite its name, Fluffy has no fur. But the bright yellow robot, leased by Ford Motor Co from Boston Dynamics, can fetch pictures and videos of a car factory with its five 'eyes' to help engineers design upgrades for workspaces.

With an accurate camera scan, "we can build those pieces within the workstation, and we can see if there's any interferences or if everything new is going to fit," said Mark Goderis, Ford's advanced manufacturing centre digital engineering manager.

Fluffy, controlled by an engineer with a handheld device, can travel up to 4.8km/h for about two hours on its battery.

Fluffy can also ride 'Scouter,' a small round robot, through a factory to save power, while the two companions gather data. Wherever Scouter cannot glide into, Fluffy can fill in the gaps.

The carmaker is testing the robots at its Van Dyke Transmission Plant in Michigan. The robots' scans cost a fraction of the $300 000 (R4.3m) needed for engineers to walk over millions of square feet in a factory to set up cameras on a tripod, Ford said in a statement.

But the new engineers are just helpers, Goderis said.

"Our goal isn't to displace any of the workforce," he said, but "automating our processes and making the engineers and people that work for our company more efficient and effective in building quality products.

“We used to use a tripod, and we would walk around the facility stopping at different locations, each time standing around for five minutes waiting for the laser to scan,” Goderis recalls. “Scanning one plant could take two weeks. With Fluffy’s help, we are able to do it in half the time.”

Boston does not provide lease terms but Fluffy's robot model, named 'Spot,' can be purchased for $74 500 (R1.07m).

Reuters

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