Sugar has potential to be energy future of SA
Although the petrol price has decreased, for now, the spectre of load-shedding still looms. Considering the energy future of South Africa, it is clear the time has come for innovation.
The answer might be locked up within an industry that is often maligned as a seducer bent on destroying our health - the sugar industry.
There is so much more to sugar cane than sugar, and its potential to create a healthier energy future is but one of many good reasons the embattled South African sugar industry is worth saving.
Sugar cane is one of the few bio-energy sources that can supply both electricity and liquid fuel.
Bagasse is the fibrous material that remains after the sugar-bearing juice has been extracted from the sugar cane, and it contains 35% of a mature sugar cane plant’s chemical energy. Having realised this, the sugar industry has long since invested in the technology that allows sugar mills to burn bagasse to supply the steam needed to generate the electricity necessary for their production processes.
South Africa’s sugar mills are largely energy self-sufficient, thanks to bagasse. There is no reason they couldn’t step up their electricity production and feed excess supply into the national grid. The world’s largest sugar cane producers, Brazil and India, have commercial-scale bagasse co-generation plants. Many other sugar cane-producing countries, such as Australia, Guatemala, Kenya, Uganda, Vietnam and Mauritius, also produce electricity from bagasse.
When it comes to liquid fuel, sugar cane is an excellent feedstock for ethanol production.
It’s true that on the face of it ethanol is more expensive than oil as a fuel source. However, the scales tip when one considers the longer-term benefits of a biofuel investment - notably the role it can play to mitigate disastrous climate change - and the boost our national accounts would receive when we import less oil and instead produce our own ethanol. Zimbabwe, Malawi, Brazil and the US do this already.
In the short term, an investment in ethanol production in South Africa will absorb all the local industry’s surplus production, and then some. Jobs will not only be saved, but created. Different studies have quoted different job-creation numbers for different feedstock options. The range is illustrated by 21000 mostly farming jobs estimated by the South African Sugar Association (SASA) in 2013 and 100000 biofuel industry jobs, according to an economic assessment of bioethanol production in South Africa by Economic Research South Africa (ESRA).
Even if it is “only” 21000 farming jobs, ethanol production would go a long way to help arrest urbanisation. Brazil, the world’s biggest sugar and significant ethanol producer, claims the cost of support for ethanol is less than the cost of supporting people who migrate from rural agriculture to urban low- or non-income areas.
Sugar is the perfect biofuel feedstock for South Africa - we already produce more than we can use, it doesn’t endanger food security and increased production will have significant socio-economic advantages while contributing hundreds of millions of rands to the fiscus.
Recycled and recyclable plastics are already well known, but imagine a plastic that is biodegradable and won’t contribute to ocean and landfill waste, a renewable alternative to fossil- fuel-based polymers and safe and potentially inexpensive to manufacture. Add to that a manufacturing process that is cleaner than that involving petrochemicals, and a product that is free from BPA.
Fortunately, this is no fairy tale. In 2017, a team of scientists from the Council for Scientific and Industrial Research (CSIR) Polymer and Composite Research Group in Port Elizabeth, introduced the world to their 100% biodegradable plastic bags made from agricultural by-products.
The maize and sugarcane bio-based bags break down completely in three to six months in mud soil water and compost. The bags can also be recycled. In Cape Town, a company called AirWater already bottles the water it extracts from air in bottles made from sugar cane fibre and polylactic acid. Like the bags, these bottles are 100% biodegradable.
Internationally, scientists from the Centre for Sustainable Chemical Technologies (CSCT), at the UK’s University of Bath, developed a biodegradable plastic made from sugar and carbon-dioxide in 2017.
Their polycarbonate can be degraded back into carbon-dioxide and sugar, using the enzymes found in soil bacteria.
Bioplastics, as the products developed in PE, Cape Town and Bath are known, account for about 1% only of the total plastics market. But according to the European Bioplastics Association in Germany, their use will grow at least 50% in the next five years.
Less futuristic, but equally good for the environment, are the moulded fibre products, such as takeaway containers, bowls and plates, made from bagasse. Mixed with wood pulp, bagasse is also turned into paper and board products, such as toilet paper, serviettes and cardboard lids.
A spoonful of sugar not only helps the medicine go down - it can be the medicine.
Zimbabwean-born doctor Moses Murandu, now lecturing at the UK’s University of Wolverhampton, recently completed a pilot study focused on sugar’s applications in woundhealing and won an award from the Journal of Wound Care for his work.
With so many potential avenues open to diversification, sugar is clearly an industry worth saving. In addition to (or maybe instead of) fighting costly trade wars, the South African government would be well advised to enable the industry to capitalise on these growth opportunities. That would be a sensible, and future-focused use of sugar-tax revenues.
Francois Baird is the founder of FairPlay